1220mm Wide-Web High-Speed Flexographic Printing Press with Rexroth Servo Control
Product Details
Wide-Web Flexographic Printing Press FLP1220 High-Speed Modular Reel-to-Reel Flexographic Printing Press
Product Overview
The FLP1220/X-A "KingFisher" high-performance flexographic printing press is a wide-format, high-speed modular web flexographic system designed for mid-to-high-end customers engaged in large-scale production. It forms a clear product lineup alongside the FLP650/X-A, which is geared toward customers seeking value for money and a quick return on investment.
The press features a 1220mm wide-format design and is equipped with a high-specification Rexroth servo control system and tension control system, significantly enhancing both printing speed and registration stability during long-run continuous production. It natively supports high-end modules such as UV curing, cold foil stamping, in-line optical inspection, and non-stop paper splicing, enabling it to handle complex, high-value-added production orders.
The machine features a forward-looking architectural design and, through its modular, upgradeable design, can adapt to new materials and processes. It includes reserved IT interfaces to accommodate the development of AI-driven intelligent and data-driven technologies, ensuring an effective profitable lifespan of over 15 years and avoiding the industry's common dilemma of "machinery still functioning while production processes have become obsolete."
The equipment has obtained EU CE certification and is widely compatible with a variety of materials, including aluminum foil paper, coated paper, and white kraft paper. It serves as core production equipment for large-scale packaging and printing enterprises looking to boost production capacity, expand high-end business, and ensure long-term competitiveness.
Technical Advantages
1220mm Wide-Web Design, Significantly Increasing Production Capacity Per Roll
- Accommodates roll stock up to 1,220 mm wide, significantly increasing the number of designs that can be laid out per roll compared to models with a 650 mm web width, and greatly improving output efficiency per unrolling cycle
- Supports printing on larger-sized packaging products and can simultaneously lay out multiple columns of smaller-sized products, increasing production capacity per unit of time and enabling large-scale, high-volume order production
High Speed (300 m/min) and High Precision, Suitable for High-End Orders
- Equipped with a higher-specification Rexroth servo control system and a full-line tension control system, the press achieves a maximum printing speed of 300 m/min, resulting in a significant boost in production efficiency
- Registration accuracy is maintained at ±0.1 mm, with no drift even during prolonged, continuous production at full capacity, significantly enhancing registration stability and meeting the high-precision printing requirements of high-end food packaging and premium packaging
Extremely Flexible Development with Native Support for High-End Modules
The equipment comes with built-in interfaces for high-end processes, supporting the on-demand selection of various high-value-added modules to maximize factory profitability:
- UV Curing + Water-Cooling Module: Designed for UV ink printing, it delivers high gloss and excellent abrasion and scratch resistance
- Cold Foil Stamping Module: Enables precise, registered cold foil stamping, enhancing product quality and added value
- In-Line Visual Inspection Module: Detects printing defects and registration errors in real time, automatically alerts operators and rejects defective products
- Non-Stop Paper Change Module: Allows for roll changes without stopping the machine, ensuring greater production continuity
Imported High-End Rexroth Servo Systems, Ensuring Stable Operation
- The entire machine utilizes Rexroth high-end servo shaftless drive systems, with each printing unit driven independently
- The shaftless drive completely eliminates the backlash errors associated with traditional gear drives, resulting in more stable registration accuracy
- The servo system features fast response times and strong overload capacity, resulting in low equipment failure rates and minimal downtime
End-to-End Intelligent Management and Control to Reduce Costs and Improve Efficiency
- High-precision tension control system: Provides closed-loop control of web tension throughout the entire process
- Automatic web guidance + intelligent registration mark tracking system: Detects web position in real time and automatically corrects misalignment
- Dual-Effect Infrared + Hot Air Drying System: Delivers higher drying efficiency and more thorough ink curing
Forward-Looking Architectural Design with 15+ Year Effective Profit Life
Most printing equipment in the industry has a mechanical and physical lifespan of up to 20 years. However, because such equipment generally lacks room for upgrades, cannot adapt to new materials and processes, and has outdated IT capabilities, after 5-8 years of operation, it either becomes unable to take on new orders or incurs printing costs far higher than those of new equipment used by competitors.
The FLP1220/X-A addresses this pain point from the design stage, ensuring long-term investment value:
- Guaranteed mechanical lifespan: The machine body is constructed from heavy-duty steel plates using a welded, integral tempering process
- Modular, upgradeable architecture: Printing units, drying systems, and functional modules all feature standardized, modular designs
- Built-in interfaces for IT and automation: Native support for integration with production management systems and smart factory data platforms
- Continuous Adaptability to New Materials: The tension system and material path are designed with a wide range of adjustable parameters
Technical Specifications
| Item | Technical Parameters |
|---|---|
| Power Supply | 380V/50Hz |
| Total Power | 275KW |
| Max. Printing Speed | 300m/min |
| Registration Accuracy | ±0.1mm |
| Max. Web Width | 1220mm |
| Max. Printing Width | 1200mm |
| Max. Unwind/Rewind Diameter | 1600mm |
| Plate Cylinder Teeth Range | Z=80 ~ Z=200 |
| Imperial Plate Cylinder Circumference | 254 ~ 635mm (CP=3.175mm) |
| Compatible Materials | 100~300gsm aluminum foil paper, coated paper, white kraft paper, etc. |
| Machine Dimension | 24000×2500×1650mm (L×W×H) |
| Footprint | 27000×4500mm (L×W) |
| Machine Weight | 20T |
| Core Drive System | Rexroth High-End Servo Shaftless Drive System |
| Certification | EU CE Certification |
Standard and Optional Features
Standard Configuration
- Unwinding mechanism
- Automatic web guiding system
- High-precision tension control system
- Shaftless drive independent printing units (1-12 sets available)
- Rexroth High-End Servo Control System
- High-Precision Ceramic Anilox Rollers
- Infrared + Hot Air Dual-Effect Drying System
- Hydraulic Lifting Device
- Rewinding Mechanism
- Heavy-Duty Reinforced Frame
- CE-Compliant Electrical System
Optional Configurations
- UV curing unit + water-cooling system
- Cold foil stamping unit
- MT-1000/1200 high-end plate-mounting machine
- Non-stop paper splicing device
- Corona treatment unit
- Dust removal system
- Surface winder
Compatible Materials and Application Scenarios
Compatible Materials
100-300 gsm aluminum foil, coated paper, white kraft paper, laminated paper, composite paper, biodegradable paper-based materials, and other high-end packaging and printing substrates
Applicable Industries and Products
- Food Packaging Industry: High-end food boxes, snack packaging, baked goods packaging, frozen dessert and ice cream packaging
- Personal Care and Household Products Packaging Industry: Cosmetic boxes, outer packaging for daily necessities
- Paper Tableware Industry: Printing on high-end paper cups, paper bowls, paper plates, and ice cream cone sleeves
After-Sales Service System
Warranty Service
The whole machine is covered by a 12-month free warranty, and core servo drive components are covered by an 18-month free warranty.
Installation & Commissioning
All orders are delivered on-site by factory-certified engineers, who complete equipment positioning and installation, horizontal accuracy calibration, no-load operation test and full-load production commissioning, ensuring that the equipment reaches the factory-standard capacity, accuracy and operational stability upon delivery.
Operation Training
We provide systematic hands-on training for the customer's operation team on site, covering four core modules: basic equipment operation, daily maintenance, common fault troubleshooting and basic process adjustment.
Fault Response Service
A dual-track response mechanism of remote diagnosis + on-site service is established. Equipped with a digital remote service system, we can quickly troubleshoot conventional program and electrical faults.
Spare Parts Supply Service
Original spare parts for all series of equipment are stably supplied for a long time. Relying on a standardized warehousing system, common wearing parts and core functional parts are kept in stock with stable supply and efficient delivery.
Upgrade & Iteration Service
We provide software updates for equipment control systems to continuously optimize equipment performance and the user experience.
Supplementary Notice: The actual service scope for industrial equipment is affected by multiple factors, including but not limited to: basic industrial supporting conditions in different countries and regions, differences in power and environmental standards, transportation and logistics accessibility at the customer's factory location, professional competence and operational standardization level of the customer's on-site operators, customized configurations at the time of purchase, actual operating conditions, daily maintenance level and life cycle stage of the equipment. Therefore, this policy is for reference only. The final service scope, response time, warranty terms and cost provisions shall be subject to the formal business contract signed by both parties.
Frequently Asked Questions
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1220mm Wide-Web High-Speed Flexographic Printing Press with Rexroth Servo Control
FLP1220/X-A KingFisher wide-web flexographic press features 1220mm width, 300m/min speed, and ±0.1mm registration accuracy. With Rexroth servo systems and modular design, it supports UV curing, cold foil stamping, and non-stop splicing. CE-certified with 15+ year effective lifespan for high-end packaging production. -
High Speed 150m/min Flexographic Printing Machine with ±0.1mm Register Accuracy and 1-12 Color Customizable Flexo Press
FLP650/X-A Petal-Type Flexographic Printing Machine with 1-12 color servo high-speed printing. Features Rexroth servo control for ±0.1mm register accuracy, 150m/min speed, and EU CE certification. Compatible with paper, plastic film, and aluminum foil materials. -
Automatic Die Cutting Machine CC650 with Rexroth Dual Servo 400 Strokes / Min for Cone Sleeves
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Automatic die cutting Machine with Flexographic Printing CCY1080 with 60 m /Min Running Speed
Automatic 4-color flexographic printing & die-cutting machine for paper cups. Features 60m/min speed, ±0.25mm punching tolerance, 250 strokes/min max speed. Uses Siemens PLC & Rexroth servo system for stable operation. Includes automatic waste cleaning & web guiding.
