400 pcs/min High-speed 3-Servo Control Dual Channel Automatic Window Patching Machine TC1100
Basic Properties
Place of Origin:
CHINA
Brand Name:
DaYuan
Certification:
CE
Model Number:
TC1100
Trading Properties
Minimum Order Quantity:
1
Price:
$28,900-$43,188 (The price listed is the initial reference price. For fluctuations caused by other factors, please contact us.)
Product Summary
TC-1100/TC-1000 3-servo window patching machines deliver 400pcs/min high-speed production with ±0.5mm precision. Dual-channel TC-1100 doubles capacity, while both models handle 230-600gsm cardboard and various films. Features include full closed-loop control, 99.5% yield rate, and CE certification for industrial export.
Product Details
Max Production Speed:
400pcs/min (dual Channel), 200pcs/min (single Channel)
Power Supply:
380V/50Hz 3P+PE
Total Power:
22KW
Working Air Pressure:
0.6MPa
Paper Dimensions:
Length 100-900mm, Width 80-1100mm
Film Thickness:
PVC/PE/PS: 0.03-0.3mm, PET: 0.03-0.2mm
Product Description
400 pcs/min High-speed Window Patching Machine TC1100 | 3-Servo Control
TC-1000/TC-1100 | 3-Servo Control 400pcs/min High Speed Carton Film Applicator
Product Overview
The TC Series Automatic Window Patching Machine from Dayuan Machinery is a leading window film application equipment for color boxes and cartons in the domestic market, including two models: TC-1000 (single channel) and TC-1100 (single/dual channel optional). Adopting a humanized design concept, it is equipped with three core servo systems for paper feeding, film cutting and glue roller control, featuring high efficiency, high precision, high stability and easy operation.
It is compatible with 230-600gsm cardboard and corrugated paper up to 5mm thick, and is widely used in film application for various windowed color boxes such as tissue boxes, gift boxes, toy boxes, shirt boxes and milk cartons. It is the core equipment for printing and packaging enterprises to improve product added value.
Core Technical Advantages
3-Servo Full Closed-Loop Control System, High Precision Stable Operation
The equipment is equipped with three independent servo systems to control paper feeding, film cutting and glue roller actions respectively:
- Servo paper feeding: Precisely controls carton conveying speed and position, avoiding paper jams and deviation
- Servo film cutting: Film cutting accuracy ±0.5mm, no burrs and no trailing
- Servo gluing: Precise glue amount control, uniform gluing without overflow and leakage, finished product yield rate over 99.5%
Dual Channel High Speed Production, Double Capacity
- TC-1100 Dual Channel Mode: Maximum production speed up to 400pcs/min, simultaneous production on two lines, double the capacity of single channel models
- TC-1100 Single Channel Mode: Maximum speed 200pcs/min, suitable for large-size carton production
- TC-1000 Single Channel: Maximum speed 200pcs/min, economical and practical for small and medium-sized enterprises
Wide Adaptability, One Machine for Multiple Uses
- Carton Adaptation: Length 100-900mm, width 80-1100mm, covering most conventional color box sizes
- Film Adaptation: Supports various transparent films such as PVC, PE, PS (0.03-0.3mm) and PET (0.03-0.2mm)
- Material Adaptation: Compatible with 230-600gsm cardboard and corrugated paper up to 5mm thick
Humanized Design, Easy Operation and Maintenance
- Touch screen man-machine interface, digital parameter adjustment, easy for novices to get started
- Modular structure design, convenient replacement of wearing parts, low maintenance cost
- Equipped with automatic fault alarm system, real-time display of fault information for quick troubleshooting
International Standard Design, Reliable Quality
The whole machine is manufactured in accordance with international high standards, key components are from industry-renowned brands, with stable operation and long service life, supporting 24-hour continuous production to meet industrial large-scale production needs.
Core Technical Parameters
| Item | TC-1100 Technical Parameters | TC-1000 Technical Parameters |
|---|---|---|
| Model | TC-1100 Automatic Window Patching Machine | TC-1000 Automatic Window Patching Machine |
| Working Mode | Single Channel/Dual Channel Optional | Single Channel |
| Max. Production Speed | Single Channel: 200pcs/min Dual Channel: 400pcs/min |
200pcs/min |
| Power Supply | 380V/50Hz 3P+PE | 380V/50Hz 3P+PE |
| Total Power | 22KW | 22KW |
| Working Air Pressure | 0.6MPa (dry and clean compressed air) | 0.6MPa (dry and clean compressed air) |
| Paper Length | Single Channel: 100-900mm Dual Channel: 100-800mm |
100-420mm |
| Paper Width | Single Channel: 80-1100mm Dual Channel: 80-530mm |
80-750mm |
| Window Length | Single Channel: 80-760mm Dual Channel: 50-560mm |
80-280mm |
| Window Width | Single Channel: 30-940mm Dual Channel: 30-380mm |
30-550mm |
| Compatible Paper | 230-600gsm cardboard; ≤5mm corrugated paper | 230-600gsm cardboard; ≤5mm corrugated paper |
| Compatible Film | PVC/PE/PS: 0.03-0.3mm PET: 0.03-0.2mm |
PVC/PE/PS: 0.03-0.3mm PET: 0.03-0.2mm |
| Film Roll Outer Diameter | ≤500mm | ≤500mm |
| Film Roll Inner Diameter | 70-80mm | 70-80mm |
| Machine Dimension | 5600×2000×1500mm (L×W×H) | 5600×2000×1500mm (L×W×H) |
| Core Control System | 3-Servo Full Closed-Loop Control System | 3-Servo Full Closed-Loop Control System |
Packaging & Shipping Information
| Packing Case | Dimension | Net Weight | Gross Weight |
|---|---|---|---|
| Main Machine Case | 5800×2200×1700mm | 3500kg | 3800kg |
| Accessory Case | 1200×800×1000mm | 300kg | 350kg |
Compatible Materials & Applications
Compatible Materials
- Paper: 230-600gsm white cardboard, kraft paper, coated paper; ≤5mm corrugated paper
- Film: PVC, PE, PS, PET and other transparent plastic films
Applicable Industries & Products
- Printing & Packaging Industry: Windowed color boxes, cartons, gift boxes, premium boxes
- Daily Necessities Industry: Tissue boxes, towel boxes, cosmetic boxes
- Food Industry: Milk cartons, cookie boxes, chocolate boxes, snack boxes
- Other Industries: Toy boxes, shirt boxes, electronic product packaging boxes
- Target Customers: Printing and packaging factories, color box factories, gift packaging factories, food packaging enterprises, foreign trade export-oriented packaging factories
Frequently Asked Questions (FAQ)
Q: What is the core difference between TC-1000 and TC-1100?
A: The core difference lies in working mode and capacity: TC-1100 supports both single and dual channel modes, with a maximum speed of 400pcs/min in dual channel mode, doubling the capacity and adapting to larger cartons; TC-1000 only has single channel mode with a maximum speed of 200pcs/min, economical and practical for SMEs.
Q: What is the maximum production speed of this window patching machine?
A: TC-1100 dual channel mode up to 400pcs/min, single channel mode 200pcs/min; TC-1000 single channel up to 200pcs/min. Actual speed may vary slightly according to carton size and material.
Q: What materials can this equipment adapt to?
A: For paper, it adapts to 230-600gsm cardboard and corrugated paper up to 5mm thick; for film, it supports various transparent films such as PVC, PE, PS (0.03-0.3mm) and PET (0.03-0.2mm).
Q: What is the window patching accuracy?
A: Adopting 3-servo full closed-loop control system, film cutting accuracy ±0.5mm, window position accuracy ±0.8mm, finished product yield rate over 99.5%.
Q: How long does it take to change over to a different carton specification?
A: Adopting quick mold change design, generally 1-2 hours to complete order change and debugging, parameters can be saved/called with one click, greatly reducing changeover time.
Q: Does this equipment have CE certification and meet export requirements?
A: Yes, TC series window patching machines have obtained EU CE certification, are designed and manufactured in accordance with international high standards, fully comply with domestic and international food contact packaging production requirements, and can be exported to many countries and regions worldwide.
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