Dayuan L1000 Dual Channel Carton Forming Machine | 400pcs/min Box Erector
Product Overview
The L1000 Series Dual Channel Carton Forming Machine from Dayuan Machinery is a fully automatic carton forming equipment designed for medium-high capacity demand. Available in three configurations (L1000/2-A, L1000/2-B, and L1000/2-C), this series offers a clear product tier alongside the single-channel L800 economic model.
- L1000/2-A (Same Size Version): Dual channels produce boxes of identical size/shape, with optional 1 or 3 servo motors for balanced performance and cost
- L1000/2-B (Different Size Version): Standard equipped with 3 servo motors, enabling independent production of different box sizes and shapes across dual channels
- L1000/2-C (Economic Mechanical Version): Pure mechanical transmission without servo motors, offering affordability and easy maintenance
The machine features servo-controlled carton forming with dual parallel channels, achieving maximum production speeds of 400 pieces per minute within a compact 7.2㎡ footprint. It supports 150-600gsm cardboard and corrugated paper up to 1.5mm thick, with adjustable edge height (15-260mm) and taper (5-40°). Capable of producing various carton types including hamburger boxes, pastry boxes, and takeaway containers, the reinforced fuselage and modular design ensure a mechanical lifespan exceeding 20 years. EU CE certified for global compliance.
Core Technical Advantages
Dual Channel Parallel Operation: Dual forming channels operate simultaneously with maximum speed of 400 pieces per minute, doubling single-channel capacity while occupying only 7.2㎡ footprint - saving approximately 50% factory space compared to two single-channel machines.
Multi-Grade Servo Configuration: Three configuration schemes precisely match different budgets and production needs. Servo motors can be installed internally for space optimization and compact layout.
Wide Material & Specification Adaptation: Compatible with 150-600gsm cardboards and corrugated paper up to 1.5mm thick. Supports paper length 100-450mm, width 100-450mm, edge height 15-260mm, and taper range 5-40°. Capable of producing diverse 3D cartons including food containers and specialty boxes.
Reinforced Architecture & Long Lifespan: Integrally welded thickened steel plate fuselage with high-strength alloy transmission components ensures mechanical physical lifespan exceeding 20 years. Modular upgradable design and reserved informatization interfaces support future adaptations, maintaining effective profitable lifespan over 15 years.
Stable Forming & High Quality: Servo-controlled forming ensures precise, square cartons with firm bonding, achieving over 99% yield rate with consistent finished products suitable for automated packaging lines.
CE Certified Export Quality: Manufactured to EU CE standards with global certification, compliant with food contact packaging requirements and adaptable to international voltage and air source standards.
Core Technical Parameters
| Item |
L1000/2-A Technical Parameters |
L1000/2-B Technical Parameters |
| Model |
L1000/2-A Dual Channel Carton Forming Machine (Same Size) |
L1000/2-B Dual Channel Carton Forming Machine (Different Size) |
| Working Mode |
Dual channels produce same size/shape boxes |
Dual channels produce different size/shape boxes independently |
| Power Supply |
380V/50Hz 3P+PE |
380V/50Hz 3P+PE |
| Total Power |
8KW |
11KW |
| Max. Production Speed |
400pcs/min |
400pcs/min |
| Working Air Pressure |
0.6MPa (dry clean compressed air) |
0.6MPa (dry clean compressed air) |
| Servo Configuration |
Optional 1 / 3 servo motors |
Standard 3 servo motors |
| Paper Length |
100-450mm |
100-450mm |
| Paper Width |
100-450mm |
100-450mm |
| Edge Height |
15-260mm |
15-260mm |
| Max. Edge + Lid Height |
260mm |
260mm |
| Taper Range |
5-40° |
5-40° |
| Compatible Materials |
150-400gsm cardboard; ≤1.5mm corrugated paper |
200-600gsm cardboard; ≤1.5mm corrugated paper |
| Machine Dimension |
3600×1800×1500mm (L×W×H) |
3600×1800×1500mm (L×W×H) |
| Footprint |
6000×2800mm (L×W) |
6000×2800mm (L×W) |
| Mechanical Physical Lifespan |
Over 20 years (standard operation & maintenance) |
Over 20 years (standard operation & maintenance) |
| Effective Profitable Lifespan |
Over 15 years (modular upgradable) |
Over 15 years (modular upgradable) |
| Certification |
EU CE Certification |
EU CE Certification |
Standard Configuration & Model Selection
Standard General Configuration:
- Dual forming channel main machine
- Automatic paper feeding mechanism
- Gluing & forming system
- Finished product output mechanism
- Automatic fault alarm system
- Thickened reinforced steel plate fuselage
- CE standard electrical control system
- 1 set of standard forming mold
Model Configuration Description:
- L1000/2-A: Basic version without servo / optional 1 servo / optional 3 servos
- L1000/2-B: Standard 3 servo motors, supports dual channel independent adjustment for different specifications
- L1000/2-C: Pure mechanical transmission, no servo motor
Packaging & Shipping Information
L1000/2-A Packaging Information:
| Packing Case |
Dimension |
Net Weight |
Gross Weight |
| Main Machine Case 1 |
2960×1520×1520mm |
1800kg |
2200kg |
| Accessory Case 2 |
1360×1360×870mm |
350kg |
450kg |
L1000/2-B Packaging Information:
| Packing Case |
Dimension |
Net Weight |
Gross Weight |
| Main Machine Case 1 |
2660×1700×1560mm |
1800kg |
2200kg |
| Accessory Case 2 |
1360×1100×1150mm |
350kg |
450kg |
Compatible Materials & Applications
Compatible Materials: 150-600gsm food-grade white cardboard, kraft paper, coated paper; ≤1.5mm corrugated paper, degradable paper-based composite materials.
Applicable Industries & Products:
- Bakery Industry: Pastry boxes, cake boxes, bread boxes, dessert boxes, cookie boxes
- Catering & Takeaway Industry: Hamburger boxes, fried chicken boxes, french fry boxes, leak-proof trays, lidded lunch boxes, clamshell boxes
- Food Packaging Industry: Snack boxes, nut boxes, tea boxes, frozen food boxes
- Target Customers: Small & medium food packaging enterprises, bakery supporting packaging factories, catering takeaway packaging factories, foreign trade export-oriented packaging factories
Brand Strength
Dayuan Machinery brings 28 years of expertise in paper packaging equipment R&D and manufacturing, recognized as a well-known enterprise in China's packaging equipment industry and a national high-tech enterprise with multiple independent patented technologies.
Our 3D carton machine series are designed and manufactured according to international high standards, holding EU CE and ISO system certifications. Unlike common short-term equipment designs, Dayuan adheres to forward-looking architecture, upgradability, and long-term value principles, ensuring equipment competitiveness across mechanical performance, process expansion, and information adaptation dimensions.
Our products export to over 80 countries worldwide, serving as long-term equipment suppliers for globally renowned food brands. We maintain "efficiency, stability, durability and foresight" as core product advantages.
After-sales Service System
Dayuan Intelligent Manufacturing has established a standardized, global factory-direct after-sales service management system. Backed by 28 years of R&D and manufacturing experience in paper packaging equipment, we provide one-stop full-process services including installation & commissioning, operation training, fault response, spare parts supply and upgrade & iteration for customers in over 80 countries and regions worldwide.
Service Details
- Warranty Service: Whole machine covered by 12-month free warranty, core servo drive components covered by 18-month free warranty
- Installation & Commissioning: On-site delivery by factory-certified engineers including equipment positioning, calibration, testing and commissioning
- Operation Training: Systematic hands-on training covering equipment operation, maintenance, troubleshooting and process adjustment
- Fault Response Service: Dual-track response mechanism with remote diagnosis and on-site service options
- Spare Parts Supply: Original spare parts with stable long-term supply and efficient delivery
- Upgrade & Iteration Service: Software updates for equipment control systems to optimize performance
The actual service scope for industrial equipment is affected by multiple factors including regional industrial conditions, power standards, logistics accessibility, operator competence, and customized configurations. This policy is for reference only. Final service scope, response time, warranty terms and cost provisions shall be subject to the formal business contract signed by both parties.
Frequently Asked Questions (FAQ)
Q: What is the core difference between L1000/2-A and L1000/2-B?
A: The core difference lies in channel independence and servo configuration: L1000/2-A dual channels can only produce boxes of the same size/shape simultaneously, with optional 1 or 3 servos, suitable for stable production of single large orders; L1000/2-B comes standard with 3 servo motors, allowing dual channels to adjust parameters independently and produce different size/shape boxes simultaneously, offering stronger flexible production capability for multi-variety small-batch order scenarios.
Q: What is the maximum production speed of this dual channel carton machine?
A: Both L1000 series dual channel models achieve maximum production speeds of 400 pieces per minute. Actual speed may vary slightly according to carton size and material, with capacity approximately double that of single-channel models.
Q: How to choose between dual channel and single channel L800 series?
A: The single-channel L800 series focuses on economy with smaller footprint and lower investment, suitable for start-up stages or customers with low capacity demand. The L1000 dual channel targets medium-high speed capacity with 400pcs/min faster speed and higher output per unit area. The 2-B version additionally supports simultaneous production of different specifications, suitable for enterprises with large capacity demand and diverse orders.
Q: What materials can this equipment adapt to?
A: L1000/2-A is compatible with 150-400gsm cardboard and ≤1.5mm corrugated paper; L1000/2-B is compatible with 200-600gsm cardboard and ≤1.5mm corrugated paper, covering material requirements for most food 3D cartons.
Q: What is the service life of this equipment? Will it become obsolete in a few years?
A: From two dimensions: ① Mechanical physical lifespan: With thickened reinforced fuselage and high-strength transmission parts, mechanical lifespan reaches over 20 years under standardized operation; ② Effective profitable lifespan: Many industry equipment seem to have long mechanical lifespan but lose competitiveness in 5-8 years due to outdated systems and inability to upgrade. The L1000 series adopts forward-looking modular architecture with upgradable servo systems and forming modules, plus reserved information interfaces for new environmentally friendly materials, maintaining effective profitable lifespan over 15 years with standard maintenance.
Q: Does this equipment have CE certification and meet export requirements?
A: Yes, the L1000 series carton forming machines hold EU CE certification, designed and manufactured according to international high standards, fully compliant with food contact packaging requirements, and exportable to numerous countries and regions worldwide.
Q: How long does it take to change to different box types?
A: Servo versions offer more convenient order changes and debugging, typically completed within 1-2 hours; mechanical versions require approximately 2-3 hours, depending on box shape complexity.