Fully automatic window affixing machine TC1450 with Rexroth multi-axis servo drive for high precision and long service life
Basic Properties
Place of Origin:
GuangDong, China
Brand Name:
DaYuan
Certification:
EU CE Certification, ISO 9001
Model Number:
TC1450
Trading Properties
Minimum Order Quantity:
1
Product Summary
Fully automatic window affixing machine TC1450 with Rexroth multi-axis servo drive offers high precision, stable operation, and long service life. Compatible with cardboard (230-600gsm) and corrugated paper (≤5mm), it supports single/dual channel modes up to 400pcs/min, ensuring high yield for gift boxes and food packaging.
Product Details
Highlight:
fully automatic window patching machine
,window affixing machine with Rexroth servo drive
,high precision window patching machine
Max. Production Speed:
Single Channel: 200pcs/min, Dual Channel: 400pcs/min
Power Supply:
380V/50Hz 3P+PE
Total Power:
22KW
Working Air Pressure:
0.6MPa (dry And Clean Compressed Air)
Paper Length:
Single Channel: 100-900mm, Dual Channel: 100-800mm
Paper Width:
Single Channel: 80-1100mm, Dual Channel: 80-530mm
Product Description
Fully Automatic Window Affixing Machine TC1450
Fully automatic window-attaching machine TC1450, Rexroth multi-axis servo drive window affixing machine, featuring high precision, stable operation, and long service life. Covers a wider range of sizes for gift boxes, food gift boxes, and corrugated cardboard boxes.
Product Overview
The core drive unit of the electrical control cabinet for the Dayuan TC1450 fully automatic window pasting machine adopts a high-end industrial-grade electronic control architecture consisting of " Rexroth multi-axis servo drive + Rockwell variable frequency drive + Schneider low-voltage power distribution". This is one of the most significant hardware upgrades compared to the previous generation TC1100 model. The equipment features higher precision, stronger operational stability, and a longer service life.
It is compatible with cardboard ranging from 230-600gsm and corrugated paper with a thickness of ≤5mm. It is widely used in the production of film application for various types of windowed color boxes such as sandwich and other bakery food boxes, tissue boxes, gift boxes, toy boxes, shirt boxes, milk boxes, etc. It is a core equipment for printing and packaging enterprises to enhance the added value of their products.
Product Details
TC1100 adopts a three-servo full closed-loop architecture, with servo control only applied to three core actions: paper output, film cutting, and glue roller application. The remaining auxiliary mechanisms still rely on mechanical transmission linkage, representing a cost-effective solution of "core servo + mechanical linkage". The TC1450 is upgraded to a multi-axis full servo distributed drive:
By transitioning more critical movements from "mechanical linkage" to "independent servo + electronic synchronization", we effectively mitigate the clearance errors inherent in mechanical structures such as gears and transmission shafts.
Key Advantages
- Enhanced Precision: The precision and consistency of finished products have been significantly improved with wide-format capabilities. The multi-servo independent drive and electronic synchronization ensure uniform precision in paper feeding, gluing, and film application across the entire width.
- High-Speed Stability: High-speed operation is more stable and yields higher effective productivity. The fully servo-controlled architecture relies on electronic synchronous response, and its advantages become more pronounced at higher speeds.
- Reduced Maintenance: Mechanical wear and tear has been significantly reduced, leading to longer equipment lifespan and more optimal operation and maintenance costs.
Core Technical Parameters
| Item | TC-1450 Technical Parameters | TC-1000 Technical Parameters |
|---|---|---|
| Model | TC-1450 Automatic Window Patching Machine | TC-1000 Automatic Window Patching Machine |
| Working Mode | Single Channel/Dual Channel Optional | Single Channel |
| Max. Production Speed | Single Channel: 200pcs/min Dual Channel: 400pcs/min |
200pcs/min |
| Power Supply | 380V/50Hz 3P+PE | 380V/50Hz 3P+PE |
| Total Power | 22KW | 22KW |
| Working Air Pressure | 0.6MPa (dry and clean compressed air) | 0.6MPa (dry and clean compressed air) |
| Paper Length | Single Channel: 100-900mm Dual Channel: 100-800mm |
100-420mm |
| Paper Width | Single Channel: 80-1100mm Dual Channel: 80-530mm |
80-750mm |
| Window Length | Single Channel: 80-760mm Dual Channel: 50-560mm |
80-280mm |
| Window Width | Single Channel: 30-940mm Dual Channel: 30-380mm |
30-550mm |
| Compatible Paper | 230-600gsm cardboard; ≤5mm corrugated paper | 230-600gsm cardboard; ≤5mm corrugated paper |
| Compatible Film | PVC/PE/PS: 0.03-0.3mm PET: 0.03-0.2mm |
PVC/PE/PS: 0.03-0.3mm PET: 0.03-0.2mm |
| Film Roll Outer Diameter | ≤500mm | ≤500mm |
| Film Roll Inner Diameter | 70-80mm | 70-80mm |
| Machine Dimension | 5600×2000×1500mm (L×W×H) | 5600×2000×1500mm (L×W×H) |
| Core Control System | 3-Servo Full Closed-Loop Control System | 3-Servo Full Closed-Loop Control System |
Packaging & Shipping Information
| Packing Case | Dimension | Net Weight | Gross Weight |
|---|---|---|---|
| Main Machine Case | 5800×2200×1700mm | 3500kg | 3800kg |
| Accessory Case | 1200×800×1000mm | 300kg | 350kg |
Compatible Materials & Applications
Compatible Materials
- Paper: 230-600gsm white cardboard, kraft paper, coated paper; ≤5mm corrugated paper
- Film: PVC, PE, PS, PET and other transparent plastic films
Applicable Industries & Products
- Printing & Packaging Industry: Windowed color boxes, cartons, gift boxes, premium boxes
- Daily Necessities Industry: Tissue boxes, towel boxes, cosmetic boxes
- Food Industry: Milk cartons, cookie boxes, chocolate boxes, snack boxes
- Other Industries: Toy boxes, shirt boxes, electronic product packaging boxes
- Target Customers: Printing and packaging factories, color box factories, gift packaging factories, food packaging enterprises, foreign trade export-oriented packaging factories
After-sales Service System
Dayuan Intelligent Manufacturing has established a standardized, global factory-direct after-sales service management system. Backed by 28 years of R&D and manufacturing experience in paper packaging equipment, we have built a senior technical service team covering machinery, electrical engineering and production processes, providing one-stop full-process services including installation & commissioning, operation training, fault response, spare parts supply and upgrade & iteration for customers in over 80 countries and regions worldwide.
Service Details
Warranty Service
The whole machine is covered by a 12-month free warranty, and core servo drive components are covered by an 18-month free warranty.
Installation & Commissioning
All orders are delivered on-site by factory-certified engineers, who complete equipment positioning and installation, horizontal accuracy calibration, no-load operation test and full-load production commissioning.
Operation Training
We provide systematic hands-on training for the customer's operation team on site, covering four core modules: basic equipment operation, daily maintenance, common fault troubleshooting and basic process adjustment.
Fault Response Service
A dual-track response mechanism of remote diagnosis + on-site service is established. Equipped with a digital remote service system, we can quickly troubleshoot conventional program and electrical faults.
Spare Parts Supply Service
Original spare parts for all series of equipment are stably supplied for a long time. Relying on a standardized warehousing system, common wearing parts and core functional parts are kept in stock with stable supply and efficient delivery.
Upgrade & Iteration Service
We provide software updates for equipment control systems to continuously optimize equipment performance and the user experience.
The actual service scope for industrial equipment is affected by multiple factors. Therefore, this policy is for reference only. The final service scope, response time, warranty terms and cost provisions shall be subject to the formal business contract signed by both parties.
Frequently Asked Questions (FAQ)
Q: What is the core difference between TC-1000 and TC-1100?
A: The core difference lies in working mode and capacity: TC-1100 supports both single and dual channel modes, with a maximum speed of 400pcs/min in dual channel mode, doubling the capacity and adapting to larger cartons; TC-1000 only has single channel mode with a maximum speed of 200pcs/min, economical and practical for SMEs.
Q: What is the maximum production speed of this window patching machine?
A: TC-1100 dual channel mode up to 400pcs/min, single channel mode 200pcs/min; TC-1000 single channel up to 200pcs/min. Actual speed may vary slightly according to carton size and material.
Q: What materials can this equipment adapt to?
A: For paper, it adapts to 230-600gsm cardboard and corrugated paper up to 5mm thick; for film, it supports various transparent films such as PVC, PE, PS (0.03-0.3mm) and PET (0.03-0.2mm).
Q: What is the window patching accuracy?
A: Adopting 3-servo full closed-loop control system, film cutting accuracy ±0.5mm, window position accuracy ±0.8mm, finished product yield rate over 99.5%.
Q: How long does it take to change over to a different carton specification?
A: Adopting quick mold change design, generally 1-2 hours to complete order change and debugging, parameters can be saved/called with one click, greatly reducing changeover time.
Q: Does this equipment have CE certification and meet export requirements?
A: Yes, TC series window patching machines have obtained EU CE certification, are designed and manufactured in accordance with international high standards, fully comply with domestic and international food contact packaging production requirements, and can be exported to many countries and regions worldwide.
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